What Is a Gang Sheet and Why It Saves You Money
When you’re getting into DTF printing (direct-to-film), one of the first terms you’ll run into is a gang sheet. If you’ve never ordered one before, it can sound a little technical — but don’t worry. A gang sheet is simply one of the smartest, most cost-effective ways to get your designs printed. Whether you’re running a small business, stocking up for a sports team, or just making shirts for your next family event, learning how gang sheets work can save you both time and money.
So, What Exactly Is a Gang Sheet?
Think of a gang sheet as a large blank canvas. Instead of printing a single design at a time, you can place multiple designs on one big sheet. That might be:
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The same logo repeated in different sizes.
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A mix of logos for different customers.
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A variety of shirt designs for your online shop.
Once the sheet is printed, you just cut out the designs you need and press them onto your blanks.
In short: more designs, less waste.
How Gang Sheets Save You Money
Here’s why so many small businesses and creators love gang sheets:
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Lower cost per design – Instead of paying for each design separately, you’re paying for one sheet that can hold many.
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Less material waste – Fill every inch of the sheet with art, and you maximize your investment.
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Flexibility – Need a logo for hats, a larger one for hoodies, and a small sleeve print? Put them all on the same sheet.
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Scalability – Perfect for Etsy shops, school clubs, event merch, or any time you need multiple designs at once.
If you’re trying to keep your business lean, gang sheets give you the best value for your print dollars.
When Should You Use a Gang Sheet?
Gang sheets aren’t always the answer, but they’re the best choice in a lot of scenarios:
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Small Business Merch – Bundle multiple designs for your brand in one order.
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Sports Teams & Schools – Numbers, names, and logos can all fit on a single sheet.
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Events – Festivals, fundraisers, or family reunions with multiple shirt styles.
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Online Sellers – If you run a Shopify or Etsy shop, stocking up on popular designs is much more efficient with gang sheets.
Tips for Setting Up a Gang Sheet
If you’re new to this, don’t stress — it’s easier than it sounds. Here are some quick tips for getting it right:
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Use high-resolution files – Always 300 DPI for crisp prints.
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Transparent backgrounds – No unwanted white boxes around your design.
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Arrange designs efficiently – Place designs snugly together to maximize space.
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Leave cutting room – Add a little spacing between designs for easier trimming.
👉 At Birdie, we even provide templates to help you size and organize your artwork correctly.
Why Birdie Specializes in Gang Sheets
A lot of printing companies only do gang sheets. At Birdie Printing Co., it’s one of our specialties — but we also offer custom printed blanks, meaning you can either order the gang sheet and press it yourself, or let us handle the pressing on quality shirts, hoodies, and more.
We keep things simple:
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Fast turnaround (most orders ship in 1–2 business days).
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No massive minimums.
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Clear pricing.
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Friendly support when you’re figuring things out.
Ready to Try It?
Gang sheets are one of the easiest ways to save money and expand your options when it comes to custom prints. Whether you’re an experienced creator or just starting out, we’ve got the tools to help you set up your sheet, order online, and get professional-quality prints delivered to your door.